
For FY 2025, all of our mega-programmes
are expected to see a significant step up
towards our portfolio revenue target of
£25m. However, the timing of Magma’s
opportunity in Brazil, together with the
normal regulatory pathway in Medical,
mayhamper our overall progress.
Strong progress in mega-programme
milestones; commercial progress
advancing
Our mega-programmes are defined as
potential game-changing projects in the end
markets we serve. Each mega-programme
offers revenue potential of at least (and in
some cases significantly more than) £50m
per year. Our PEEK Knee programme, for
example, is modelled as offering revenues
atleast the same size as the Group today.
The Group has prioritised investment in five
mega-programmes to enhance strategic
progress. This also ensures that we measure
appropriate investment (including R&D),
resource and capability in order to maximise
return on investment.
Key milestones in our mega-programme
portfolio include:
Aerospace Composites is a programme
combining applications in smaller composite
parts, larger structural parts and interior
applications. With some final qualifications
completed with OEMs for our LMPAEK™
grade, we expect to see increasing ‘use
cases’ supporting much larger applications
within future aircraft. An increasing
opportunity is in retrofit or ‘running
changes’ as existing models take advantage
of selected thermoplastic composite parts
todrive fuel efficiency and manufacturing
efficiency, for example in engine housings,
interior structures or other applications.
Major structural parts include for wings
andfuselage, with Victrex part of the Airbus
Clean Sky 2 and other programmes, which
seek to utilise PEEK and composite
structures to save weight and speed up
manufacturing time. The potential PEEK
content per plane is at least 10 times current
levels, with large-scale demonstrator parts
being exhibited prior to adoption. In both
structural and smaller composite based
parts, our AE™250 polymer and composite
The Group has seen a solid
start to FY 2025, despite
mixed trading conditions, and
we are focused on growth.
Ian Melling
Chief Financial Officer
tape is integral to these opportunities.
Revenue for this programme in FY 2024
increased to over £3m. We anticipate
further growth in FY 2025 as other
qualification programmes advance.
Within E-mobility, our materials are
seeking to address the higher performance
requirements from next generation batteries
(800V) used in electric vehicles. These
requirements include insulative properties,
heat and chemical resistance and mechanical
strength. A primary application is in wire
coatings where our Victrex XPI™ polymer
grades can replace enamels used in coatings,
avoiding harsh solvents and offering
performance benefits and efficiency. Victrex
XPI™ is extruded onto the copper and
requires less energy in the process,
compared to enamel, supporting customers
and their sustainability goals. With penetration
in battery applications and elsewhere in
electric vehicles, we assess the future potential
PEEK content per electric vehicle as over
200g (average content in existing internal
combustion engine car approximately 11g
today). This programme delivered revenue of
just over £5m in FY 2024, a slightly lower
level to the prior year as EV adoption faced
some headwinds during the year. With
additional business opportunities for FY
2025, we are anticipating a transitional year
for this programme, with milestones across
a range of Automotive brands, including
those in China, and opportunities in Europe
and the US.
Magma is our composite pipe programme
for the energy industry, offering a potential
game-changing solution, with lightweighting,
durability, a reduced carbon footprint for
installation and ease of manufacturing being
key parts of the proposition. Our materials
– Victrex™ PEEK polymer, composite tape
and pipe extrusion know-how – are
supporting the final qualification programme
and bid process by TechnipFMC in Brazil.
The focus is to deliver a performance benefit
and remedy existing steel based flexible pipe
issues in pre-salt deep water fields in the
offshore Brazil region.
Milestones during the year include final
testing and technical and commercial
preparation at our UK facilities. Victrex™
PEEK based Hybrid Flexible Pipe (‘HFP’) is
seen by TechnipFMC as the most cost
effective riser solution, with TechnipFMC
targeting scale-up from 2026 onwards.
Anumber of technical and commercial
meetings took place between Victrex,
TechnipFMC and Petrobras during the year.
Annual revenues in the Magma programme
remain around the £1m level currently,
reflecting the qualification phase. With 1km
of pipe containing approximately 8 tonnes
of PEEK, and an annual opportunity of
>100km of pipe, this remains a sizeable
opportunity for the Group.
In Trauma, revenue grew strongly in this
programme during FY 2024 to over £1m.
Victrex manufactures the PEEK composite
based Trauma plates in house, or via our
partner. With our product portfolio, we are
supporting a growing global customer base,
including the US and Asia. Beyond CONMED
(In2Bones), our main existing customer, we
have also added new customers in Asia.
Victrex’s PEEK composite Trauma plates
support fracture fixation, including in foot
and ankle plates. Studies show an enhanced
union rate using PEEK composites compared
to titanium based plates.
In our PEEK Knee programme, the
opportunity of a first commercial PEEK Knee
in the market is moving closer. Following a
regulatory submission in India, we await the
potential of moving into the commercial
phase during FY 2025. This follows strong
progress in the clinical trials in India and
Europe, with 57 patients being implanted
with a PEEK Knee, including 20 post the
two-year clinical phase. Maxx Orthopaedics
is our partner in the clinical trial across
Belgium, India and Italy. We are also
collaborating with Aesculap (part of B
Braun), a top five global knee company.
Interest has been growing in the progress
ofPEEK Knee from other top five players
and broader market participants, with
potential new collaborations.
Beyond regulatory submission, approval
bythe US Food & Drug Administration
(‘FDA’) was secured for a US clinical trial
tocommence in FY 2025, covering 120
patients. PEEK Knee would be an alternative
to existing implants, which primarily use
metal (cobalt chrome), with a proportion
ofcustomers impacted by metal intolerance
ordiscomfort. Our ability to leverage clinical
data with a broader range of customers also
supports the opportunity. Subject to a
positive approval in India, attention would
focus on regulatory submissions in Europe,
followed by the US.
Innovation investment
With our strategic goal to increase the
proportion of Medical revenues in our
portfolio – to reduce cyclicality and enhance
earnings stability – the focus of our
innovation investment over recent years
hasbeen in our Medical Acceleration
programme. Our New Product Development
(‘NPD’) Centre in Leeds, UK, saw some
limited incremental investment during the
year, with new roles and capability to
support customer scale-up in Trauma and
Knee. We expect to see continued modest
investment in this area during FY 2025.
Victrex plc | Annual Report 2024
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